Planetary Gear Box <<Back
     
     
     
1. True Helical Gear Design

Precision helical gearing increases tooth to tooth contact ratio by over 33% vs spur gearing. The helix angle produces smooth and quiet operation with decreased backlash (less than 1 arc-minutes and ≤ 56dB).
   
   
2. Triple split collet with dynamic balanced set collar clamping system

provides backlash free power transmission and eliminates slippage. 100% concentricity allows for smooth rotation and higher input speed capability.
   
   
3. Bushing module system design

The unique motor adapter and bushing module system design allows for quick and easy mounting of any motor.
   
   
4. A special non-electrolysis Nickel surface treatment

A special non-electrolysis nickel surface treatment on the output housing and black anodized aluminum input adapter are provided for the most extreme environmental conditions.
   
   
5.Single piece structured ring gear with housing

Helical Internal ring gear is machined directly into a single piece of steel. Maximized diameter and number of teeth to improve overall performance and torque capacity.
   
   
6. NYOGEL 792D

Lubricated with Nyogel 792D synthetic grease (Smart Grease) and sealed to IP65 standards prevent leakage and is maintenance free.
   
   
7. Whole piece planet carrier design

One piece planet carrier with extended bearing design provides maximum radial load capacity and increases system reliability and stiffness.
   
   
8. In-house plasma nitriding heat treatment

Our in house plasma nitriding heat treatment process maintains the tooth surface hardness at 900Hv for superior wear-resistance and a core hardness at 30HRc for toughness.
   
   
9. HeliTopo technology

A high setting gear performance is achieved by using our HeliTopo Technology. This eases off the tooth profile and crowns the lead of each tooth. This optimizes the gear mesh alignment and overlap to achieve maximum tooth surface contact.
   
   
10. Solid needle roller bearings without cage

Equipped with solid uncaged needle roller bearings, provides maximum contact points to increase stiffness and generates high output torque.
   
   
11.NEW - Patented Output sealing system design

NEW - Patented output sealing systems design eliminates friction and heat generation which is accomplished by applying our hi-tech coating to all output contact surfaces. This coating reaches a hardness of 3700Hv and is ground to Ra 0.2m finish to ensure sealing.
   
   
12.NEW - Patented input sealing system design

NEW - Patented input sealing system design eliminates break away torque and decreases friction/heat. The hi-tech coating bushing (3700 Hv, Ra 0.2 m finish) interfaces with our proprietory seal which decreases wear and erosion of both sealing surfaces. This new patent prevents leakage and has a service life of over 20,000 hours.
   
   
13.Patented planet carrier design

Patented planet carrier design puts the sun gear bearing directly into the planet carrier. It minimizes gear misalignment to gain higher accuracy.
   
   

14.Solid,Single piece sun gear construction obtains precise concentricity with increased strength and rigidity.
   
   
     

 Gearbox Performance

Model No.

Stage

Ratio1

AB042

AB060

AB060A

AB090

AB090A

AB115

AB142

AB180

AB220

Nominal Output TorqueT2N

Nm

1

3

20

55

-

130

-

208

342

588

1,140

4

19

50

-

140

-

290

542

1,050

1,700

5

22

60

-

160

-

330

650

1,200

2,000

6

20

55

-

150

-

310

600

1,100

1,900

7

19

50

-

140

-

300

550

1,100

1,800

8

17

45

-

120

-

260

500

1,000

1,600

9

14

40

-

100

-

230

450

900

1,500

10

14

40

-

100

-

230

450

900

1,500

2

15

20

55

55

130

130

208

342

588

1,140

20

19

50

50

140

140

290

542

1,050

1,700

25

22

60

60

160

160

330

650

1,200

2,000

30

20

55

55

150

150

310

600

1,100

1,900

35

19

50

50

140

140

300

550

1,100

1,800

40

17

45

45

120

120

260

500

1,000

1,600

45

14

40

40

100

100

230

450

900

1,500

50

22

60

60

160

160

330

650

1,200

2,000

60

20

55

55

150

150

310

600

1,100

1,900

70

19

50

50

140

140

300

550

1,100

1,800

80

17

45

45

120

120

260

500

1,000

1,600

90

14

40

40

100

100

230

450

900

1,500

100

14

40

40

100

100

230

450

900

1,500

Max. Output Torque T2B

Nm

1,2

3~100

3 times of Nominal Output Torque

Nominal Input Speed N1N

rpm

1,2

3~100

5,000

5,000

5,000

4,000

4,000

4,000

3,000

3,000

2,000

Max. Input Speed N1B

rpm

1,2

3~100

10,000

10,000

10,000

8,000

8,000

8,000

6,000

6,000

4,000

Micro Backlash  P0

arcmin

1

3~10

-

-

-

≤ 1

≤ 1

≤ 1

≤ 1

≤ 1

≤ 1

2

15~100

-

-

-

-

-

≤ 3

≤ 3

≤ 3

≤ 3

Reduced Backlash  P1

arcmin

1

3~10

≤ 3

≤ 3

≤ 3

≤ 3

≤ 3

≤ 3

≤ 3

≤ 3

≤ 3

2

15~100

≤ 5

≤ 5

≤ 5

≤ 5

≤ 5

≤ 5

≤ 5

≤ 5

≤ 5

Standard Backlash P2

arcmin

1

3~10

≤ 5

≤ 5

≤ 5

≤ 5

≤ 5

≤ 5

≤ 5

≤ 5

≤ 5

2

15~100

≤ 7

≤ 7

≤ 7

≤ 7

≤ 7

≤ 7

≤ 7

≤ 7

≤ 7

Torsional Rigidity 

Nm/
arcmin

1,2

3~100

3

7

7

14

14

25

50

145

225

Max. Radial Load F2rB2

N

1,2

3~100

780

1,530

1,530

3,250

3,250

6,700

9,400

14,500

50,000

Max. Axial Load  

F2a1B2

N

1,2

3~100

350

630

630

1,300

1,300

3,000

4,000

6,200

35,000

F2a2B2

N

1,2

3~100

390

765

765

1,625

1,625

3,350

4,700

7,250

25,000

Service Life

hr

1,2

3~100

20,000 *

Efficiency

%

1

3~10

≧ 97 %

2

15~100

≧ 94 %

Weight  

kg

1

3~10

0.5

1.3

-

3.7

-

7.8

14.5

29

48

2

15~100

0.8

1.5

1.9

4.1

5.3

9

17.5

33

60

Operating Temp

ºC

1,2

3~100

-10ºC ~+ 90ºC

Lubrication

1,2

3~100

synthetic gear grease (NYOGEL 792D)

Degree of Gearbox Protection

1,2

3~100

IP65 

Mounting Position

1,2

3~100

all directions

Noise Level 
(n1=3000 rpm)

dB

1,2

3~100

≤ 56

≤ 58

≤ 58

≤ 60

≤ 60

≤ 63

≤ 65

≤ 67

≤ 70

1.Ratio ( i=N in / N out )

2. Applied to the output shaft center @ 100 rpm

*S1 service life 10,000 hrs.

     
 Gearbox Dimension    
     
1-stage , Ratio i = 3 ~ 10    
     

AB042

AB060

AB090

AB115

AB142

AB180

AB220

D1

50

70

100

130

165

215

250

D2

3.4

5.5

6.6

9

11

13

17

D3 j6

13

16

22

32

40

55

75

D4 g6

35

50

80

110

130

160

180

D5

22

45

60

80

75

95

115

D6

M4 X 0.7P

M5 X 0.8P

M8 X 1.25P

M12 X 1.75P

M16 X 2P

M20 X 2.5P

M20 X 2.5P

D7

56

80

116

152

185

240

292

L1

42

60

90

115

142

180

220

L2

26

37

48

65

97

105

138

L3

5.5

7

10

12

15

20

30

L4

1

1.5

1.5

2

3

3

3

L5

16

25

32

40

63

70

90

L6

2

2

3

5

5

6

7

L7

4

6

8

10

12

15

20

L8

31

61

78.5

102

119.5

154

163.5

L9

4.5

4.8

7.2

10

12

15

15

L10

10

12.5

19

28

36

42

42

C1 3

46

70

100

130

165

215

235

C2 3

M4 X 0.7P

M5 X 0.8P

M6 X 1P

M8 X 1.25P

M10 X 1.5P

M12 X 1.75P

M12 X 1.75P

C3 3

≤11

*≤14 / ≤16

≤19 / ≤24

≤32

≤38

≤48

≤55

C4 3

25

34

40

50

60

85

116

C5 3 G6

30

50

80

110

130

180

200

C6 3

3.5

8

4

5

6

6

6

C7 3

42

60

90

115

142

190

220

C8 3

29.5

19

17

19.5

22.5

29

63

C9 3

86.5

117

143.5

186.5

239

288

364.5

C10 3

8.75

13.5

10.75

13

15

20.75

53

B1 h9

5

5

6

10

12

16

20

H1

15

18

24.5

35

43

59

79.5

     
     
2-stage , Ratio i = 15 ~ 100    
     

 

AB042

AB060

AB060A

AB090

AB090A

AB115

AB142

AB180

AB220

D1

50

70

100

130

165

215

250

D2

3.4

5.5

6.6

9

11

13

17

D3 j6

13

16

22

32

40

55

75

D4 g6

35

50

80

110

130

160

180

D5

22

45

65

95

75

95

115

D6

M4 X 0.7P

M5 X 0.8P

M8 X 1.25P

M12 X 1.75P

M16 X 2P

M20 X 2.5P

M20 X 2.5P

D7

56

80

116

152

185

240

292

L1

42

60

90

115

142

180

220

L2

26

37

48

65

97

105

138

L3

5.5

7

10

12

15

20

30

L4

1

1.5

1.5

2

3

3

3

L5

16

25

32

40

63

70

90

L6

2

2

3

5

5

6

7

L7

4

6

8

10

12

15

20

L8

58.5

72

98

111.5

126.5

143.5

176

209.5

248

L9

4.5

4.8

7.2

10

12

15

15

L10

10

12.5

19

28

36

42

42

C1 4

46

46

70

70

100

100

130

165

215

C2 4

M4 X 0.7P

M4 X 0.7P

M5 X 0.8P

M5 X 0.8P

M6 X 1P

M6 X 1P

M8 X 1.25P

M10 X 1.5P

M12 X 1.75P

C3 4

≤11

*≤11 / ≤12

≤14 / ≤16

* ≤14 /
≤15.875 /
≤16

≤19 / ≤24

≤19 / ≤24

≤32

≤38

≤48

C4 4

25

25

34

34

40

40

50

60

85

C5 4 G6

30

30

50

50

80

80

110

130

180

C6 4

3.5

3.5

8

8

4

4

5

6

6

C7 4

42

42

60

60

90

90

115

142

190

C8 4

29.5

29.5

19

19

17

17

19.5

22.5

29

C9 4

114

138.5

154

178.5

191.5

225.5

292.5

337

415

C10 4

8.75

8.75

13.5

13.5

10.75

10.75

13

15

20.75

B1 h9

5

5

6

10

12

16

20

H1

15

18

24.5

35

43

59

79.5

     
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